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I need to build a hearth

Discussion in 'The DIY Room' started by Kimberly, Oct 29, 2015.

  1. Kimberly

    Kimberly

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    I need to build a hearth for the stove. I read that the stove requires at least an R2 between the bottom of the stove and combustible materials. I read somewhere about an insulation material that could be used, I asked at Lowe's Home Improvement and they had no idea what I was talking about.

    I need information on how to build my hearth. I would like to keep the hearth as low as possible and use something nice for the surface that will look nice.
     
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  2. papadave

    papadave

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    What material is the floor? If concrete, you needn't do anything but plop the stove down the appropriate CTC from the wall.
    I used Wonderboard from HD, or you could also use Durock. They're both cement board type material, although the "New Gen" Durock has something else in it.
     
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  3. Kimberly

    Kimberly

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    The floor is vinyl on top of wood floor.
     
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  4. papadave

    papadave

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    From the manual:
    "The approved protector board should be large enough to provide a minimum of eight inches (8”) behind
    the unit, eight inches (8”) on either side and sixteen inches (16”) in the front where the door is
    located. This stove requires a minimum of 42.0” D x 41.25” W floor protection."

    I'm working on some more info for 'ya.

    Ok, so you need a hearth with an R-value of 2.
    Again, from the manual:

    "Installation on a Combustible Floor
    If the appliance is to be installed on a combustible floor or a combustible floor covering, it must be
    installed on a 1” thick non-combustible millboard floor protector or a durable equivalent, with a “R”
    factor of no less than “2.”
    The pad must be installed beneath the unit, extending 16” (U.S.) on the
    side equipped with a door, and 8” on all other sides. The pad must cover any horizontal chimney
    connector runs and extend 2” beyond each side."
     
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  5. papadave

    papadave

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    I think the newer Durock has an R-value of .39/1/2". Tile only adds about .02.
    There's also another material called Micore that's got a high value of a little over 1 for 1/2". There's a Micore 160, and also a 300.
    Might have to do some :sherlock: to find it.
    You'd need a piece of Durock or Wonderboard on top, then tile or whatever, since the Micore is fairly soft.
     
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  6. HDRock

    HDRock

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  7. Kimberly

    Kimberly

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    The hearth was made with wood framing; I don't think the R value would be high enough for my stove as it states between the stove and combustible materials.
     
  8. mywaynow

    mywaynow

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    If you include a cement board as part of the assembly, don't use the grey colored board for tiling. It reeks when heated up. I used the hardibacker, sand colored board and it is great. You need air to flow between layers to get effective heat break. I used steel studs and hardibacker to make channels with openings and exits at the top and bottom for air circulation Works great on the walls. You would need to have the air channels be continuous from the floor to the wall so the wall could move the hot air up, thus drawing cool air from the floor in front of the stove.
     
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  9. MightyWhitey

    MightyWhitey

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    This is for the 13NC, correct??

    I built a frame with 2x4's, covered it with 1/2" plywood, then two 1/2" layers of micore, then 1/2" of durock and finally porcelain tiles. The two 1/2" layers of micore gave me the R2 value. The durock gave me a bit more. My hearth is about 6" tall. A picture..........

    IMG_0594.jpg
     
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  10. hoverwheel

    hoverwheel

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    Mine is a 30nc. Wood framed platform 2x12's sheathed with plywood, four 1/2" layers of durock next gen, then tile for style. I trimmed out the platform sides and rim with "fake" beadboard and 1x3 clearish pine boards.
     
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  11. B_Williams

    B_Williams

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    Got any pics, hoverwheel?

    I'm in the process of building my hearth. The stove only requires a non-combustible surface. I used a 2x4 frame, with 1/2" plywood, 1/2" durock, and 12" square slate tiles. I'm trying to figure out what to do with the sides...
     

    Attached Files:

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  12. MightyWhitey

    MightyWhitey

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    IIRC; I had to do multiple searches and had to keep "refining" my searches until I could find/buy micore retail!!

    Just saying..................
     
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  13. mattjm1017

    mattjm1017

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    I used a couple of these Shop IMPERIAL Black Stove Board at Lowes.com for a while until I was able to build my hearth this summer. You just have to look through them as they have a couple different ones some are R2 some are not. Also Kimberly where in VA are you If youre close Ill give you one of mine that Im not using anymore?
     
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  14. mattjm1017

    mattjm1017

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  15. Kimberly

    Kimberly

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    South Central.
     
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  16. HDRock

    HDRock

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  17. HDRock

    HDRock

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    That's a good suggestion although I'm not sure what rules are for a mobile home.
    The ones I saw at Tractor Supply were one and a half R, two stacked up 3r
    you can also use those on the wall
     
    Last edited: Oct 31, 2015
  18. HDRock

    HDRock

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    Last edited: Oct 31, 2015
  19. hoverwheel

    hoverwheel

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    I've got some back trouble so elevated the hearth to reduce bending over for loading.

    Let's see if I can link these...

    2"x12" frame: (don't judge me by the old paint color scheme... it was already there)
    [​IMG]

    1/2" ish plywood:
    [​IMG]

    Four layers of durock next gen:
    [​IMG]

    Tile complete:
    [​IMG]

    And finally in operation. Still needing a paint job on the trim:
    [​IMG]
     
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  20. firecracker_77

    firecracker_77

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    Nice work!
     
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