In loving memory of Kenis D. Keathley 6/4/81 - 3/27/22 Loving father, husband, brother, friend and firewood hoarder Rest in peace, Dexterday

Chainsaw Rebuild

Discussion in 'Chainsaws and Power Equipment' started by jfhrtn, Jan 16, 2017.

  1. The Wood Wolverine

    The Wood Wolverine

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    Yes there are. I'll find you a link. Till then, we like this style.
    [​IMG]
    (Pick is DexterDay's). It can get your wood hot (lol), but it allows the hot gas a direct escape route.
     
  2. concretegrazer

    concretegrazer

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  3. The Wood Wolverine

    The Wood Wolverine

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  4. jfhrtn

    jfhrtn

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    I appreciate the link. Not sure if I could do the gills without the exhaust being put on the plastic. I like the idea though. The front cutout would be a good idea even though it can roast your wood while cutting haha. I don't have a welder to weld a pipe exhaust on but I'm sure I could find a local exhaust shop to weld it on. I'll post a pic of the front view of the muffler below. What would be your opinion on a preferred type of muffler mod? I can see where power gains might be achieved by getting the exhaust out quicker and letting everything run cooler.

    [​IMG]

    T2 Tappin'
     
  5. concretegrazer

    concretegrazer

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    I'd open it up on the right side. There's some examples on page 3 of my link.
     
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  6. The Wood Wolverine

    The Wood Wolverine

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    Similar saw, same muffler, this is what my son did to his Jonsered 2150. He does have the bracket on it now too.
    DSC01350.JPG DSC01348.JPG DSC01347.JPG
     
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  7. jfhrtn

    jfhrtn

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    Would y'all take a cut off disc on an air tool and cut the slots then use flat head to bend them out? What would be the proper way?

    @TheWoodWolverine thanks for the pics

    T2 Tappin'
     
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  8. jfhrtn

    jfhrtn

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    Also would you leave the top exhaust hole on the muffler?

    T2 Tappin'
     
  9. The Wood Wolverine

    The Wood Wolverine

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    I always leave the original opening as is.
    Use something to pry against so you don't push the other side down.
    DSC00564.JPG
    DSC00565.JPG
    Cut off wheel in the dremel works good.
     
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  10. jfhrtn

    jfhrtn

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    Thanks for those pics The Wood Wolverine

    What kind of gains do you normally see from the muffler mod? Kind of like what you see from going stock manifold to headers on a v8?

    T2 Tappin'
     
  11. MasterMech

    MasterMech The Mechanical Moderator

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    Just like the headers, it all depends on how bad the stock exhaust was. Something like a Stihl MS290/390, is going to be a night and day difference. The newer saws from Stihl tend to have less restrictive mufflers so not such obvious gains there.

    I would imagine yours would respond nicely.
     
  12. clemsonfor

    clemsonfor

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    Dex must be into orange saws these days
     
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  13. jfhrtn

    jfhrtn

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    I think I may try to get the mod done today. Would y'all open it up on top or would you open it up on both sides of the muffler?

    T2 Tappin'
     
  14. jfhrtn

    jfhrtn

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    Maybe open it up on the bar & chain side of the muffler?

    T2 Tappin'
     
  15. jfhrtn

    jfhrtn

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    Open it up where the circle is with maybe a 1-1 1/2" slot?

    [​IMG]

    T2 Tappin'
     
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  16. clemsonfor

    clemsonfor

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    I'd widen the top to the whole size of the deflector or close to it and then open up the B and C side with gills or another deflector and drill a like 3/8 or half inch hole there at least.

    What I have heard is your trying to get close to 80% of the exhaust port area in muffler outlet area. Or basically east holes equal 80% of cylinder ex port size. Some say up to 100% but I think that is for a bit more higher performance saw than you have. Haha

    There is rumors of a video somwe here of Drad Snelling running DexterDay house with the front cover off his muffler!!:eek:
    I know it happened I just haven't seen the video!!:D
     
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  17. concretegrazer

    concretegrazer

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    I'd start there. Be sure to clean the muffler out when your done. & retune.
     
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  18. concretegrazer

    concretegrazer

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    Fixed. ;)
     
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  19. jfhrtn

    jfhrtn

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    I appreciate that info. Does the deflector come off pretty easy? I don't have a Dremel just a cut off tool for the air compressor. I could maybe drill 4 small holes and the use the cut off disc to connect them. I can open a 1-1 1/2" slot on the b&c chain side no problem I believe to achieve the 80% size of the exhaust port

    T2 Tappin'
     
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  20. jfhrtn

    jfhrtn

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    So start with a 1 1/2" gill on the B&C side and then retune after the mod. By cleaning out you mean with compressed air or with some carb cleaner/gas?

    T2 Tappin'