I picked up this 1970s minibike chassis about 3 weeks ago for my 13 year old. My son sanded the frame and I primed/painted it. He was adamant on a 212cc predator motor for it so we picked one up from Harbor Freight to the tune of $150. The clutch, chain and sprockets came from eBay for about $75. Tires are from HF, although I was able to salvage the 2 piece rear rim and weld the new sprocket onto that. New wheel bearings for $15, and the lights, stand alone battery and switch were another $50 or so. I have a Mikuni style carburetor and intake adapter on the way, but he can run the stock carb for now with the rigged twist throttle. I’ll be cannibalizing his 4 wheeler for the disc brake setup soon. The crude homemade seat cost me about $10 in materials. I still have to tidy up the wiring into a loom and do some odds and ends, but it’s mostly there.
Thanks. I figured if he’s going to be cruising the side roads illegally after dark when I’m not around, he should probably be visible to others
Got the Mikuni knockoff carburetor on there, along with a disc brake setup for the rear wheel. I can’t get to top speed in my neighborhood but I’m guessing it does at least 45-50
I love those kinds of things. It's silly and yet a daunting journey. No reason to do it other than to do it. Fun stuff.