In loving memory of Kenis D. Keathley 6/4/81 - 3/27/22 Loving father, husband, brother, friend and firewood hoarder Rest in peace, Dexterday

Kawasaki FC540V

Discussion in 'Chainsaws and Power Equipment' started by Pallet Pete, Apr 30, 2018.

  1. TurboDiesel

    TurboDiesel

    Joined:
    Nov 22, 2013
    Messages:
    16,146
    Likes Received:
    96,676
    Location:
    Hollidaysburg Pa
    Is there a low oil cut off switch?
     
    MNWood, Horkn and Pallet Pete like this.
  2. classicdmax

    classicdmax

    Joined:
    Mar 15, 2018
    Messages:
    52
    Likes Received:
    273
    Location:
    Rhode Island
    Maybe main jet is open too much if fuel coming out of muffler. I have an old wheelhorse where at one point had fuel coming out of air filter when turning over for extended periods, and/or running for long time. ended up having to adjust carb per manufacturers specs and found main jet not to be adjusted properly. I know very little of carbs so it took me a while to fine tune it but all seems great now. I’m sure an engine manual can be downloaded indicating how to adjust carb
     
    Horkn, Chaz and Pallet Pete like this.
  3. brenndatomu

    brenndatomu

    Joined:
    May 29, 2015
    Messages:
    22,081
    Likes Received:
    139,843
    Location:
    NE Ohio
    I take it this engine has an auto compression release...awful low compression otherwise.
    If it is flooded, shut the fuel valve off and open the throttle wide open, crank it a bit, see what happens.
    Just because its new doesn't mean its not fouled...and sometimes once they are fouled, they are junk permanently....can't clean 'em and make it work. Just FYI, this is the same plug that looks like its fine outside the cylinder sometimes too...I've seen it hundreds of times. Customers tend to be "pizzed" when they bring their XYZ whatever into the shop and all we do is replace their fairly new plug to get it running :D
     
    MNWood, Horkn, Chaz and 1 other person like this.
  4. Pallet Pete

    Pallet Pete Moderator

    Joined:
    Oct 2, 2013
    Messages:
    13,472
    Likes Received:
    54,047
    Location:
    Ovid
    Yes however I replaced that already with a new old stock one off eBay. It failed the day after I brought the mower home. I suppose I should check it out again I hadn’t thought of that.
     
  5. Chaz

    Chaz

    Joined:
    Jan 27, 2018
    Messages:
    8,673
    Likes Received:
    61,349
    Location:
    Southwestern NY
    One thing I'd advise against is holding the plug while checking for spark.:eek:

    Trust me.:bug:
     
  6. RCBS

    RCBS

    Joined:
    Jan 22, 2016
    Messages:
    4,582
    Likes Received:
    21,572
    Location:
    Over here
    Valve clearance within spec?
     
    Horkn, brenndatomu and Pallet Pete like this.
  7. Pallet Pete

    Pallet Pete Moderator

    Joined:
    Oct 2, 2013
    Messages:
    13,472
    Likes Received:
    54,047
    Location:
    Ovid
    I’ll be checking that tonight even if it fires on a new plug...
     
    Horkn, brenndatomu and RCBS like this.
  8. RCBS

    RCBS

    Joined:
    Jan 22, 2016
    Messages:
    4,582
    Likes Received:
    21,572
    Location:
    Over here
    Honda GX engines (mostly what I worked with when I was in a shop) get ornery and will backfire and cough if the exhaust clearance is too tight.
     
  9. Unicorn1

    Unicorn1

    Joined:
    Oct 31, 2013
    Messages:
    2,282
    Likes Received:
    8,917
    Location:
    Amarillo, TX
    Check the jet also.

    _main_jet.JPG
     
    Horkn, Chvymn99, Pallet Pete and 2 others like this.
  10. TurboDiesel

    TurboDiesel

    Joined:
    Nov 22, 2013
    Messages:
    16,146
    Likes Received:
    96,676
    Location:
    Hollidaysburg Pa
    Why?...:whistle:



    :bug:
     
    Horkn, Chvymn99, Pallet Pete and 2 others like this.
  11. TurboDiesel

    TurboDiesel

    Joined:
    Nov 22, 2013
    Messages:
    16,146
    Likes Received:
    96,676
    Location:
    Hollidaysburg Pa
    I am guessing it is the coil
     
    RCBS, Horkn, Chvymn99 and 2 others like this.
  12. rookie1

    rookie1

    Joined:
    Dec 29, 2013
    Messages:
    938
    Likes Received:
    2,416
    I'm in the thread. I'm curious. I'd say timing issue. Whether sheared key or defective magneto.
     
    RCBS, Horkn, Chvymn99 and 1 other person like this.
  13. Stephiedoll

    Stephiedoll

    Joined:
    Oct 8, 2013
    Messages:
    3,674
    Likes Received:
    25,904
    Location:
    Omaha, NE.
    I think I have it solved.....


    It's broken:rofl: :lol:

    I've been watching some older JD's on Craigslist as they have a good reputation, but I guess like everything they do breakdown. I hope you get it going.
     
    Horkn, Chvymn99 and brenndatomu like this.
  14. Pallet Pete

    Pallet Pete Moderator

    Joined:
    Oct 2, 2013
    Messages:
    13,472
    Likes Received:
    54,047
    Location:
    Ovid
    Ol found the issue finally what a pita... I took the fuel pump apart and walla crap in it.

    Now when it’s running there’s a LOT of white smoke coming out the exhaust time to check the valves
     
    MNWood, Maina, Horkn and 6 others like this.
  15. Pallet Pete

    Pallet Pete Moderator

    Joined:
    Oct 2, 2013
    Messages:
    13,472
    Likes Received:
    54,047
    Location:
    Ovid
    Definite missfire now I’ll have to adjust the timing for sure it’s not bad but it’s enough that it won’t stay idling at low rpm
     
    Maina, Horkn, Chvymn99 and 2 others like this.
  16. brenndatomu

    brenndatomu

    Joined:
    May 29, 2015
    Messages:
    22,081
    Likes Received:
    139,843
    Location:
    NE Ohio
    Hmm...timing? Was it messed with before?
    I would lean more toward the idle circuit in the carb being crapped up with the same stuff that was in the fuel pump...
     
    MNWood, Maina, rookie1 and 4 others like this.
  17. trail twister

    trail twister

    Joined:
    Oct 14, 2016
    Messages:
    887
    Likes Received:
    3,979
    Location:
    Michigan
    I second that above.

    :D Al
     
  18. amateur cutter

    amateur cutter

    Joined:
    Oct 6, 2013
    Messages:
    5,851
    Likes Received:
    47,011
    Location:
    Gun Lake MI
    This answer. Pull that pilot jet & clean it out good. Adjust the mixture & it'll run.
     
    Maina, Horkn, TurboDiesel and 2 others like this.
  19. Pallet Pete

    Pallet Pete Moderator

    Joined:
    Oct 2, 2013
    Messages:
    13,472
    Likes Received:
    54,047
    Location:
    Ovid
    Cleaned the carb no difference at all still runs but it’s not even

    Valve looks bent too I ordered another one.
     
  20. brenndatomu

    brenndatomu

    Joined:
    May 29, 2015
    Messages:
    22,081
    Likes Received:
    139,843
    Location:
    NE Ohio
    Cleaned it like as in "it looks purty now" or as in pulled the jet(s), mixture screw, etc and verified that the internal passages are open? Just asking...cleaning the carb means different things to different people...
    That bent valve would have something to do with that miserable compression reading I bet...so the valve lash adjustment was way off too then, right?
     
    Maina, Horkn, TurboDiesel and 2 others like this.