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Tip of Travis Igniter is burned out but cartridge is welded?

Discussion in 'Pellet Stoves, Pellet Fireplaces, Pellet Furnaces' started by don2222, Jan 29, 2018.

  1. don2222

    don2222

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    Hello
    The tip of this Igniter is burned out but the cartridge is welded in?
    Can the weld be cut and a new cartridge be installed or welded back in?
    This goes into a large Travis Fireplace Insert Pellet Stove.
    The collar should be welded to the tube so then the Igniter cartridge could be replaced easily. But there needs to be an air space or space for air to come in.
    How about a short piece of tube with 2 drill holes for air welded to the back side and the collar welded on to the end of that?
    If I had another bad Igniter just like that, I could cut off a short piece of tube and bingo with a little welding!!!
    Of course if an inch of tube was added then the Igniter cartridge should be 5 inches instead of the OEM 4 inch igniter cartridge. :)
    See pics

    Pic 1 - Igniter plugged in on test bench
    Pic 2 - side of Igniter on test bench
    Pic 3 - One of 2 welds close up - notice air space on top and there is one on the bottom so air can go into the tube to be heated for lighting the pellets
     

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    Last edited: Jan 29, 2018
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  2. slvrblkk

    slvrblkk

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    Don I would just use a cutoff wheel and knock those welds off and reuse that bracket and weld on a new collar. Really shouldn't take more than a few minutes to do.
     
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  3. jtakeman

    jtakeman Moderator

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    Stove monkey training the pellet stove master................ :whistle:

    :popcorn:

    I'd bugger on a new collar, Should work dandy. No clue why they wouldn't just use set screws?? Or a clamp collar if they worried the set screws would back out.
     
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  4. imacman

    imacman

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    It's called "we made it so you have to buy a new ignitor from us, not Grainger (etc)"
     
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  5. slvrblkk

    slvrblkk

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    EXACTLY!!! lol
     
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  6. don2222

    don2222

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    I know Stoves but brand new to the wonderful world of welding! I saved some money and shopped around for the best deal. The new Vulcan line at Harbor Freight is incredible! The one I wanted they cannot keep in stock because of the high demand, every time they get this model in it is sold in just a few hours! I finally snagged one on sale even! Now I can use the 50 amp 220 Vac outlet my helper Barbara & I installed. :)
    It is the new Omni-Pro 220. Just got the welding cabinet Saturday with a Super Coupon for $147 now I just need a table and some C25 unless I do Flux Core.
    What do you guys use?
    How does it look?
     

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    Last edited: Jan 30, 2018
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  7. jtakeman

    jtakeman Moderator

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    Practice, practice, and more practice! I prefer tig over mig and mig over stick. But each has its place!!

    Share some buggers if ya dare! :D
     
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  8. slvrblkk

    slvrblkk

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    I use an Italian made Mig that I bought from HF about 15 years ago...still works great but I also don't use it a whole lot.
     
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  9. badbob

    badbob

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    You nailed it,would take another step to thread before assembly,prob cost another 25 cents,and Travis is anal about their parts,and information.
     
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  10. Earl764

    Earl764

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    I ran into this on mine. I wasn't in a position to grind off the weld and replace just the component. I bit the bullet and bought the whole unit.
     
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  11. slvrblkk

    slvrblkk

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    :makeitrain". Out of curiosity do you remember what that ran you?
     
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  12. Earl764

    Earl764

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    $123.00

    A real pita to get to on my insert. You will also need to grease it a bit with something like a graphite spray to get it in.

    Got 6 years out of it, and we use automatic ignition constantly. Not too bad.
     
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  13. slvrblkk

    slvrblkk

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    Hell no, that's not bad at all...
     
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