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550 Muffler Mod

Discussion in 'Chainsaws and Power Equipment' started by RCBS, Apr 6, 2016.

  1. RCBS

    RCBS

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    Thanks to RParrotte I recently bought a spare muffler for my 550 for a great price. I had been waiting to mod my muffler until I could get ahold of a spare.

    I literally did this mod on my break at work. Needed: carbide burrs, air die grinder or dremel and allen wrench to remove muffler. I did the standard "mild" mod adding an additional hole beside the existing exhaust port and hogging out the entry port a tad. Have not had it to wood yet, but it sounds even angrier than before. Louder, but not obnoxiously.

    Used the round for making the new hole and the cylindrical for widening the entry port.
    [​IMG]
    [​IMG]
    [​IMG]

    I found that simply bending the deflector upwards gave enough clearance to get the round burr in for the new hole. This is a plus for me as I don't weld. Bent it back down when finished.

    I think I am done modding this saw. I have also added a 562 spike and changed the clutch cover to the 545s better looking orange. I did try an 8 pin sprocket on it briefly which it did not like.
    [​IMG]

    Very pleased with the saw thus far and hope it will last like my 350. It's light, fast, low vibs and is fuel efficient. The perfect Tractor Saw for me.
     
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  2. HoneyFuzz

    HoneyFuzz

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    Very nice...good job !!!!
     
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  3. bassJAM

    bassJAM

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    Looks good! That's exactly how I modded my muffler, but I find mine is significantly louder.

    I also run an 8 pin sprocket, but only with a 13" bar. If I ever have to put my 18" back on I'll switch back to the 7 pin.
     
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  4. RCBS

    RCBS

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    Yeah, mine wasn't having the 8 pin on the 18" bar. For small limbing it might be ok, but the saw whimpered when fully buried in wood. My ability to judge the loudness might be hampered due to my wearing ear plugs most of the time when I'm cutting...so the noise doesn't really matter I guess.
     
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  5. bassJAM

    bassJAM

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    I also wear ear plugs 99% of the time, but I have fired the saw up once or twice when I was picking up logs and found one that wasn't cut all the way though and didn't bother to put in plugs. And it's LOUD!
     
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  6. RCBS

    RCBS

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    So it'll sound like I'm doing way more than I actually am when I run it! :D I should have taken db levels to compare. Pretty sure there's free smart phone apps for that nowadays.
     
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  7. Shawn Curry

    Shawn Curry

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    Louder is faster!!! :dex:
     
  8. papadave

    papadave

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    Right where I want to be.
    Put a sticker on it....it'll be 3X as fast.:D
    Nice mod RCBS.
     
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  9. RCBS

    RCBS

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    Thanks Dave. I think I have some JEGS stickers somewhere...
     
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  10. Kg461

    Kg461

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    About the same way I did my 550 MM when I ported it. Painted clutch cover and added a 372xp double dawg small set with Stihl chain roller, blued the dawgs and the 16" Cannon picco bar, and painted handlebar black 20160402_075738.jpg 20160303_113139.jpg 20160303_111559.jpg 20160303_111551.jpg
     
    Last edited: Apr 7, 2016
  11. RCBS

    RCBS

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    She's a beauty! Bet it runs pretty good too! My main reason for the 562 spike was to keep the saw from falling over every time I set it down...works good!

    What part number is the small set dawgs? I have the large ones on my 2166 and thought about going a little smaller.
     
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  12. Kg461

    Kg461

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    Ill go look but it is a good bit of modding to get them to fit
     
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  13. Kg461

    Kg461

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    Inner- 537017-01a
    outer-5037197-01e
     
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  14. RCBS

    RCBS

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    Thanks! They won't be for the 550. For my Jonsqvarna 365! :)
     
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  15. RCBS

    RCBS

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    Couldn't resist and took it for a spin today. A little honey locust. Can't say that I noticed an earth shattering difference, but it really seemed to be running well.
    IMG_20160409_144130283.jpg
     
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