All depends on what I find when I get it out. If it's in decent shape, yes, some scotch brite and new rings will be the ticket. If it has more damage than I'm comfortable with (from the removal process) I'll replace it.
Well, I'm at a standstill. I just can't get the cylinder off of the piston. Other than trying various products/mixtures to get lubrication in there I just don't know what to do. I've used a half can of PB Blaster, heat cycles, kicking, screaming, cursing, etc. I got it where it is by placing wood between the cylinder & case and cranking on the flywheel nut to bring the piston 'down', than adding wood, etc. Now it's solid to a point where I'm not comfortable putting any more torque on the flywheel nut for fear of twisting off the end of the crankshaft. I think my next step is going to be to clean it as best I can and then rig it up so I can leave the p/c submerged in Marvel Mystery oil or something similar for a week so that I know it can get to every area possible...
How stuck is it? Do you have a little free travel back up the cylinder? It sounds like there is rust or something else built up under the piston's normal travel that's hanging you up. If you can't get the cylinder up far enough to clean underneath, then you may be forced to split the crankcase to access the lower half of the cylinder bore.
It's SOLID, I can't even get the cylinder to rotate by putting enough force on it that I'm worried about damaging the con-rod bearing or possibly snapping the con-rod altogether. I have pretty clear access to the bottom of the cylinder. With the top of the piston just above the intake port most of the skirt is showing below the cylinder base. The piston never moved freely, but with a little bit of force I got it to move downward to this point, but then it hung up. I know to those reading this it probably seems like an easy fix, but rest assured this is not an everyday situation. Given how stuck it is, the scarcity of parts should something break, and the fact that these saws have studs for cylinder mounting that stick up from the base (not removable screws like most modern saws) adding to the challenge, it's really a sticky wicket I'm in here... I have started to consider splitting the case just to get away from those damm mounting studs, but that's going to be my absolute last resort as to avoid putting the bearings in danger. Keep the questions & advice coming though . . . I'm all ears!
Have you tried to pull the studs? They make tools for it but often enough using 2 nuts jammed together works. I'd try to go back up the cylinder with the piston if you can. See if it spits out a wad of crud, clean, re-soak (from the bottom/upside down perhaps?) rinse and repeat.
Well having studs in the case ruined my idea of trying to rotate the cylinder on the piston to start working the rust, stuck ring or whatever is hung up.
Wow....jealous guy here in terms of finding that saw for that price. Just read the entire thread and I'm hooked. Good on Elderthewelder for helping make the deal go down, as for NewToStihl, Beau is a great guy and deserves some good karma....glad to see you get the saw. I really don't have any advise to add here, only thing I will ask is does the cylinder have an iron sleeve by chance? Pretty sure the old late '50's Pioneer RA I had a while back had an iron sleeved cylinder and the sleeve, IIRC, extended down into the case a little ways. I never had one of these old Stihl Contras apart so I'm just grasping straws here..... Hope you get the cylinder off soon, I wanna see that old girl run again!
grasing at straws... could you put the head back on and put a fitting on the spark plug hole and hook up a pressure washer, blow it out like a clogged drain?
Yeah, I've use jam nuts for case studs the same as bar studs and would be comfortable doing that in this case. However, I have not done that yet as I haven't convinced myself I won't need them again before this is over. Running the piston back up into the cylinder is something I'd like to do . . . but that damm thing is rock freaking solid where it is and I just feel like any more movement (up or down) is going to cause damage and I'd just assume keep said damage below the ports... As they say though, something's got to give! I'm going to have to try one of these things eventually anyway.
Tonight I positioned the saw hanging upside down with the piston/cylinder submerged in a tub of Marvel Mystery Oil. I'm going to let that marinade for at least a week and then we'll jump back in the ring. That said, I won't have much to report for the diary. Again though, please feel free to throw any suggestions over the fence. If I say I've already tried it or have a reason I don't want to doesn't mean I don't appreciate it. ALL feedback is appreciated . . . this is new ground for me. I've had far less trouble pulling the cylinder off of a badly seized saw...
As crazy as it may sound, maybe submerge the piston/cylinder in white vinegar for 24 hours or so. Vinegar is a good catalyst, actually takes rust off of iron......