In loving memory of Kenis D. Keathley 6/4/81 - 3/27/22 Loving father, husband, brother, friend and firewood hoarder Rest in peace, Dexterday

plug wire

Discussion in 'Chainsaws and Power Equipment' started by Pyroholic, Dec 15, 2013.

  1. Pyroholic

    Pyroholic

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    Working on an 009. Spark plug boot has hole with piece of metal showing. Leaking spark past the tape the previous owner used. What are my options? Any band aids for a while? Can you by just a boot, or is the wire part of the coil assembly? This is an eBay saw that should have been sent back due to not as advertised, but it's been way too long to do anything about it. Just want to run it for now, and if I like it maybe fix it better. Clearly the tape wasn't working as evidenced by the spark and the high voltage DC poke I got, lol.
     

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  2. Pallet Pete

    Pallet Pete Moderator

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    Can you melt it over again? I know really really redneck.:emb:
     
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  3. thewoodlands

    thewoodlands

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    Would this work, I found it on the net.

    Just cover your existing wire by coating it with heat shrink tubing.
    You don't even really have to shrink it, but is the first that comes to mind because you can guarantee it will insulate will.
     
  4. Pyroholic

    Pyroholic

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    I was able to retape it with better tape. Seems to be working for now, but the whole boot seems kinda loose on the plug. Running good. What do you do when you need a wire or boot on a saw. It seems everything I have seen is one, non-replaceable piece. Coil, wire, and boot all one piece. Am I missing something?
     
    Last edited: Dec 15, 2013
  5. cwn877

    cwn877

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    Silicone in the hole
     
  6. cwn877

    cwn877

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    I have seen ones where the wire and cap can each be unscrewed and some that are all one piece.
     
  7. DexterDay

    DexterDay Administrator

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    Wire should be able to be replaced? I have length of coil wire? Will ship you a piece that you need ?
     
  8. Pyroholic

    Pyroholic

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    The wire is ok I think, but the boot is bad. I was under the assumption that wire and boot were one piece. Does the wire you have include the boot, or is it just wire. Either way I appreciate the generosity Dex.
     
  9. DexterDay

    DexterDay Administrator

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    No. The wire and boot are 2 different pieces. Pull them apart and you'll see.
     
  10. Pyroholic

    Pyroholic

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    So ican just get a boot then? How does it connect with the wire? Any crimping tools needed?
     
  11. bogydave

    bogydave

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    Crimp.
    A little sharp tab from the metal terminal that attaches to the plug
    goes thru the insulation & into the conductor & also crimp to the wire ,
    then the boot slides over that .
    Pliers should work for the crimp

    Should be able to find the boot, wire, metal plug connector on line.
    Seems online most any part is findable
    Not sure where to search though.

    Can you make another type of plug boot & wire work?
    McGuiver time :) ?
     
  12. MasterMech

    MasterMech The Mechanical Moderator

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    That's probably a spring coil type terminal under the boot. One end of the wire has a 90 in it and is sharpened to a point. No crimping needed. You could replace it with a different type of terminal but often enough the wire is barely long enough to reach so double check before doing any trimming.
     
  13. basod

    basod

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    I'd put a wrap of 3M rubatex around it and then electrical tape - same issue with my FS353 whacking me when I reached back on the handle a couple years ago.
    A whole roll is expensive but maybe you know an electrician that can spare 2-3"? - I think a piece will fit in an envelope - PM me
    Unless you're building a resto piece no sense in going fancy
     
  14. Pyroholic

    Pyroholic

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    How expensive is a whole roll? If a lot I might take you up on a small piece.
     
  15. basod

    basod

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  16. bogydave

    bogydave

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    Stop by a small engine repair shop
    Bet they hook you up cheap :)
     
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  17. Pallet Pete

    Pallet Pete Moderator

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    Come to think of it I bought a new boot last year for my stihl and I think it was $8 from the dealer. It was cheap I remember thinking I was gonna pay out the butt and how happy I was not too.
     
  18. Oliver1655

    Oliver1655

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    Liquid electric tape. Drip some in the hole & let it cure then add a second layer.
     
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  19. Jon1270

    Jon1270

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