In loving memory of Kenis D. Keathley 6/4/81 - 3/27/22 Loving father, husband, brother, friend and firewood hoarder Rest in peace, Dexterday

Stihl 024 AV Muffler mod

Discussion in 'Chainsaws and Power Equipment' started by Dascro, Dec 5, 2014.

  1. Dascro

    Dascro

    Joined:
    Dec 2, 2014
    Messages:
    195
    Likes Received:
    1,002
    Location:
    Southwest PA
    Does anyone know if its worthwhile to do a muffler mod on my 024AV? Since its' an older saw, I'm not sure its muffler is as restrictive as the newer models.

    Thanks,
    Dave
     
  2. SquareFile

    SquareFile

    Joined:
    Aug 7, 2014
    Messages:
    1,838
    Likes Received:
    6,567
    Location:
    somewhere
    Yes they are restrictive. Drill a 3/8" hole in the baffle plate inside the front cover. Make sure you retune.
     
  3. Dascro

    Dascro

    Joined:
    Dec 2, 2014
    Messages:
    195
    Likes Received:
    1,002
    Location:
    Southwest PA
    Thanks SquareFile. One other question; I've tuned the saws stock, but never after a mod. How involved is that for the 024? I've seen YouTube videos on tuning Stihls after a muffler mod, but nothing specific to the 024.

    Dave
     
  4. SquareFile

    SquareFile

    Joined:
    Aug 7, 2014
    Messages:
    1,838
    Likes Received:
    6,567
    Location:
    somewhere
    They are all basically the same. Just make sure its not lean
     
  5. STEVEGODSEYJR

    STEVEGODSEYJR

    Joined:
    Mar 1, 2014
    Messages:
    36
    Likes Received:
    140
    Could you just tear out the baffle plate on the the inside of the muffler? I did that on an old 026 Stihl and man what a difference after I tuned it. It only had 3 little 3\16 holes for the exhaust to get out now it has a nice slot to get out quicker. It is louder but it made a world of difference.
     
    Evanrude and Dascro like this.
  6. SquareFile

    SquareFile

    Joined:
    Aug 7, 2014
    Messages:
    1,838
    Likes Received:
    6,567
    Location:
    somewhere
    :thumbs:
     
  7. Dascro

    Dascro

    Joined:
    Dec 2, 2014
    Messages:
    195
    Likes Received:
    1,002
    Location:
    Southwest PA
    Another question:). I was getting ready to do the mod today, but held off due to not having a tach to tune the carb after the mod. Can you tune the carb just by ear after doing the muffler mod?
     
  8. SquareFile

    SquareFile

    Joined:
    Aug 7, 2014
    Messages:
    1,838
    Likes Received:
    6,567
    Location:
    somewhere
    Yes.....make sure it four strokes and cleans up in the cut
     
  9. rookie1

    rookie1

    Joined:
    Dec 29, 2013
    Messages:
    938
    Likes Received:
    2,417
    There really is no difference in tuning a stock saw or muffler modded one.
     
  10. Dascro

    Dascro

    Joined:
    Dec 2, 2014
    Messages:
    195
    Likes Received:
    1,002
    Location:
    Southwest PA
    OK. Thank you. Appreciated.

    Dave
     
  11. Dascro

    Dascro

    Joined:
    Dec 2, 2014
    Messages:
    195
    Likes Received:
    1,002
    Location:
    Southwest PA
    Just a quick update; I did the muffler mod (3/8" hole) and retuned. It made a difference. Glad I did it. I also tried some racing fuel for mix. That made a difference too!

    Still loving my old, faithful 024AV.

    Dave,
     
    bigbarf48 likes this.