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Modular refractory neopolitan pizza oven build

Discussion in 'The DIY Room' started by ironpony, Oct 4, 2014.

  1. ironpony

    ironpony

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    Thought I would post some pics of my oven build for all to enjoy.
    Building the mold for the oven. I made section templates, then filled with plaster to desired shape.

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  2. ironpony

    ironpony

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    Mold is now complete, I also made a divider template to divide it into four sections. The refractory is a medium density, 130 lbs per cubic foot. The refractory was packed onto the mold.

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  3. ironpony

    ironpony

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    After all the sections were formed I moved onto the base, allowing this to cure for a week. The base was 3 inches of insulating refractory, topped by 3 inches of medium density refractory.

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  4. ironpony

    ironpony

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    After curing each section was moved and set onto the base.

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  5. My IS heats my home

    My IS heats my home

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    Nice looking project iron, I think fish has something simular. I'm definitely going to keep an eye on your build, I'm in the market to build one myself.
     
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  6. ironpony

    ironpony

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    This was then covered with insulating refractory.

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  7. ironpony

    ironpony

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    Both of our ovens have been done for a while. Just finally posting pics.
     
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  8. My IS heats my home

    My IS heats my home

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    Oh, I thought your build was just now, sry about yhat
     
  9. ironpony

    ironpony

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    It was set into the outdoor kitchen, which is a whole nother project. There is a charcoal grill, smoker and oven. This is an older pic, there are pavers in place of the grass now.

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  10. ironpony

    ironpony

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    found a couple of pics of the pavers

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  11. My IS heats my home

    My IS heats my home

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    I like your outdoor grill/oven setup. So cool. What is the wood framing above that area attached to?
     
  12. My IS heats my home

    My IS heats my home

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    Sry , your posting faster than I can ask questions. I should just wait til your done
     
  13. ironpony

    ironpony

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    it is a free standing pergola, the posts are set 3 feet deep
     
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  14. ironpony

    ironpony

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  15. fishingpol

    fishingpol

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    Lots of fine planning in that project IP. I like the overlap on the panels. Did you put any reinforcing mesh in the refractory as you formed it or does the refractory have good strength? How has it held up so far? Any cracking? It is really excellent build. We need to see some more food pics too.
     
  16. ironpony

    ironpony

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    No reinforcing, refractory is very strong. holding up well, one crack in floor, should of made it in 2 pieces to allow a little movement.
     
  17. Woodwidow

    Woodwidow

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    Awesome outdoor cooking area. Not much wind in your area, I assume. You and fishingpol have really created masterpieces.

    When Campinspecter built new tunnels for our wood boiler out of refractory, he mixed stainless steel needles into the mix to help hold it together. When he re-lined the boiler firing chamber, he also used needles in the mix. He also found that it took many very small fires to cure the refractory so it wouldn't crack. I wonder if including needles would have helped the base on yours?
     
  18. Razo

    Razo

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    wow impressive build and even more impressive outdoor kitchen!
     
  19. mdavlee

    mdavlee

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    Awesome build.
     
  20. eatonpcat

    eatonpcat

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    Beautiful IP!!