In loving memory of Kenis D. Keathley 6/4/81 - 3/27/22 Loving father, husband, brother, friend and firewood hoarder Rest in peace, Dexterday

Restored some teak benches....

Discussion in 'The Wood Pile' started by LordOfTheFlies, Aug 1, 2020.

  1. LordOfTheFlies

    LordOfTheFlies

    Joined:
    Apr 5, 2019
    Messages:
    2,519
    Likes Received:
    12,097
    Location:
    NY
    As I have been keeping my eyes and ears open for scrounge wood, I noticed a neighbor who just moved in threw out two benches that were covered in lichen.

    I powerwashed gently with my cheap Home Depot electric power washer and look at the difference.

    Since I was busy with c/s/s 30 cords of wood,. I just washed the two benches and let them "air out" for a few months.

    Finally got around to sanding them and washing them down with teak cleaner (oxalic acid). That really brightened up the wood and the difference is stunning.

    Then I applied 3 coats of teak oil (watco from HD) with a foam brush and needless to say this bench will be used for many years to come.

    The 2nd bench is almost done as well. This one is collapsible - the bench part comes off and the the arms swing in. It also had some major rot in the legs and around the clasps.......

    I ended up just building up the missing wood with short strand fiberglass bondo and exterior screws. This method has worked really well on garage door jambs as well as my front door jamb that got ruined from the storm door ripping out of the jamb.

    I didn't really care about looks so much as I wanted the rot to stop and not get any worse. Very happy with the results.

    How I found them.......

    2020-02-07 08.32.29.jpg

    Half pressure washed.........

    2020-02-07 13.25.05.jpg

    All clean...........

    2020-02-07 13.47.29-1.jpg

    Second bench that is collapsible.....

    2020-02-07 13.47.34-1.jpg

    Broyhill brand.....never heard of them........

    2020-02-07 13.48.34.jpg

    Both benches were cleaned with oxalic acid but the right one was sanded.........

    2020-06-29 13.27.56.jpg

    All that weathered greyness was gone........

    2020-06-29 16.51.37.jpg

    2020-06-29 16.51.47.jpg

    Just started sanding the 2nd bench.........

    2020-06-30 16.44.54.jpg

    The hinges have seen better days......

    2020-06-30 17.51.04.jpg

    3rd coat of teak oil freshly applied to the first bench........

    2020-07-01 18.14.06.jpg

    Aw yeah.........

    2020-07-01 18.14.16.jpg

    Yes sir........

    2020-07-01 18.14.22.jpg

    Rotted area where the clasp attaches to.....

    2020-07-02 15.39.36.jpg

    Dry rotted leg scraped clean.......

    2020-07-02 15.39.41 - Copy.jpg

    More rotteness......

    2020-07-02 15.40.01-1 - Copy.jpg

    Screws for support........

    2020-07-02 15.46.02 - Copy.jpg

    More screws.....

    2020-07-02 15.46.12.jpg

    And more screws.......

    2020-07-02 15.46.17 - Copy.jpg

    First coat of bondo.........

    2020-07-02 16.31.40 - Copy.jpg 2020-07-02 16.31.45.jpg 2020-07-02 16.31.51 - Copy.jpg

    After some sanding........ended up doing 3 coats (finer and finer each time.....)

    2020-07-02 16.51.47 - Copy.jpg

    2020-07-02 16.51.55 - Copy.jpg 2020-07-02 17.40.48 - Copy.jpg 2020-07-02 17.40.52 - Copy.jpg 2020-07-02 17.40.57.jpg
    2020-07-02 17.41.30.jpg

    Final pic of the first bench.......Still need 2 more coats of teak oil on the 2nd bench..........

    2020-07-02 18.41.59.jpg
     

    Attached Files:

    Timberdog, Boogeyman, mat60 and 25 others like this.
  2. Loon

    Loon

    Joined:
    Oct 4, 2013
    Messages:
    6,560
    Likes Received:
    37,138
    Location:
    North of the border
    Looks great man! Pretty sure Broyhill is high end. :cheers:
     
    mat60, MikeInMa, Chaz and 8 others like this.
  3. Eric VW

    Eric VW Moderator

    Joined:
    Jan 6, 2015
    Messages:
    24,298
    Likes Received:
    139,572
    Location:
    US
    Awesome job LordOfTheFlies :thumbs:
    Yep, Broyhill has been around for a long time.
    :salute:
     
    mat60, Chaz, LordOfTheFlies and 6 others like this.
  4. Horkn

    Horkn

    Joined:
    Dec 17, 2014
    Messages:
    28,339
    Likes Received:
    159,760
    Location:
    SE Wisconsin
    Very nice! You can NEVER go wrong with real teak wood. To won't find any new teak wood around, as it cannot be cut any more.

    You took care of the teak the right way. So glad to hear you did not use lacquer on it. That's not how to treat teak.

    You've never heard of broyhill? That's good high end stuff. Then add in that is teak? That's priceless now.
     
    Last edited: Aug 1, 2020
    mat60, Chaz, LordOfTheFlies and 7 others like this.
  5. Ashwatcher

    Ashwatcher

    Joined:
    Apr 29, 2015
    Messages:
    2,001
    Likes Received:
    13,648
    Location:
    West By God Viginia
    Nice job LordOfTheFlies, teak is sweet-I use oxalic acid on my cedar siding, and I used the Watco oil on my cherry bar door frames and wainscoting harvested from my farm-Good stuff :yes:
     
    mat60, Chaz, Backwoods Savage and 7 others like this.
  6. Woodwidow

    Woodwidow

    Joined:
    Oct 4, 2013
    Messages:
    14,430
    Likes Received:
    89,469
    Location:
    Port McNeill, BC Northern Vancouver Island
    Very nice work. I like the interesting patterns on the backs of the benches. I am so glad you rescued them and restored them.
     
  7. billb3

    billb3

    Joined:
    Oct 7, 2013
    Messages:
    10,301
    Likes Received:
    53,133
    Location:
    SE Mass
    I've sanded all the teak on a sailboat and epoxied it.
    I've sanded all the teak on a sailboat and teak oiled it.
    I've decided I like the grey patina.



    But, the benches look great cleaned up and looking fresh and taken care of.
     
    mat60, Chaz, Backwoods Savage and 5 others like this.
  8. LordOfTheFlies

    LordOfTheFlies

    Joined:
    Apr 5, 2019
    Messages:
    2,519
    Likes Received:
    12,097
    Location:
    NY
    Thanks all. I looked it up and Broyhill got sold to Big Lots.

    Broyhill furniture brand bought by Big Lots

    Yeah they aren't perfect but man, they are great benches to just chill out for a few minutes, especially after loading up a cord or two of wood into the truck.

    I wouldn't want to sand an entire boat deck......just doing these two benches was a lot of work and I'm still not done. But yeah, I like to recycle stuff and anytime I find useful stuff I pick it up and dump it into the back of the Tacoma.

    I think there's a common theme here - people who are into firewood really enjoy recycling things whether it be wood, metal, or other people's junk and repurposing it into useful things. It's awesome.
     
    Boogeyman, mat60, MikeInMa and 6 others like this.
  9. LordOfTheFlies

    LordOfTheFlies

    Joined:
    Apr 5, 2019
    Messages:
    2,519
    Likes Received:
    12,097
    Location:
    NY
    Hey Ashwatcher, what did you do to the cedar siding after "watching" it with the oxalic acid? Did you leave it "au naturel"? Or....... ? I have a buddy who just bought a ginormous house and the previous owner painted over the cedar siding 3 years ago.....My buddy had some health issues and in those 3 years the paint is just horrible. They also installed a deck whose railings wobble about 3" and you won't find any joist hangers on the support system nor any concrete footings. Needless to say I told my buddy he HAS to tear down the entire deck asap and rebuild it properly or else someone is going to get killed.

    Here's a few pictures of the house.......

    6174696741_20200726_115325.jpg 6174696951_20200726_115322.jpg 6174697421_20200726_115421.jpg 6174697611_20200726_115423.jpg 6174699471_20200726_115437.jpg

    2020-07-28 11.11.41.jpg
     
    mat60, Chaz, Loon and 4 others like this.
  10. buZZsaw BRAD

    buZZsaw BRAD

    Joined:
    Feb 14, 2019
    Messages:
    31,991
    Likes Received:
    194,530
    Location:
    North Haven, Connecticut
    Nice score and restore. Had a wood customer give me dropleaf teak table and six chairs a few years back. In really good condition too. Weathered but very usable. We use some of the chairs on the deck and the table she uses for a garden bench in back. Also have a teak bench on the bedroom deck. Bought it at BJ's maybe 15 years ago. Ill have to get some pics tomorrow.
     
    mat60, Chaz, Loon and 4 others like this.
  11. Woodwidow

    Woodwidow

    Joined:
    Oct 4, 2013
    Messages:
    14,430
    Likes Received:
    89,469
    Location:
    Port McNeill, BC Northern Vancouver Island
    that is going to take a lot of work. I agree the deck should come down.
     
    mat60, campinspecter, Chaz and 5 others like this.
  12. Horkn

    Horkn

    Joined:
    Dec 17, 2014
    Messages:
    28,339
    Likes Received:
    159,760
    Location:
    SE Wisconsin
    You would be hard pressed to see an entire boat deck made from teak. It was expensive even 40+ years ago. My swim platform on my ski nautique is all teak, so are a few other things like the throttle knob and the combing boards. That is a top of the line competition ski boat. Even the new nautiques that are over $200k don't have any teak on them. They've got fake teak. The beauty of teak is that it's pretty darn rot resistant.
     
    mat60, Chaz, Loon and 5 others like this.
  13. T.Jeff Veal

    T.Jeff Veal

    Joined:
    Oct 8, 2015
    Messages:
    26,204
    Likes Received:
    162,291
    Location:
    Country life, Ga
    Very nice job on the restore.
    There is some teak and mahogany trees being farmed in Costa Rica now. My dad got to work with the real stuff, he was a WWII vet stationed in Burma and India, he rebuilt the floors in the aircraft flying drums and supplies over the Himalayas into China. He said it was so hard, you couldn't drive a nail in it and just about burn a drill bit.
     
    mat60, Chaz, Loon and 6 others like this.
  14. LordOfTheFlies

    LordOfTheFlies

    Joined:
    Apr 5, 2019
    Messages:
    2,519
    Likes Received:
    12,097
    Location:
    NY
    I also brought the clasps back to life by soaking in 5% cleaning vinegar for about a week or so. Wire brush, WD-40, and a wire wheel as well........

    2020-07-08 12.19.02.jpg 2020-07-08 12.19.05.jpg 2020-07-08 12.30.53.jpg 2020-07-09 17.18.41.jpg
     
  15. Chaz

    Chaz

    Joined:
    Jan 27, 2018
    Messages:
    8,684
    Likes Received:
    61,453
    Location:
    Southwestern NY
    Awesome repurpose job
    :yes:
     
    mat60, Horkn, Chazsbetterhalf and 3 others like this.
  16. LordOfTheFlies

    LordOfTheFlies

    Joined:
    Apr 5, 2019
    Messages:
    2,519
    Likes Received:
    12,097
    Location:
    NY
    Danke!
     
  17. LordOfTheFlies

    LordOfTheFlies

    Joined:
    Apr 5, 2019
    Messages:
    2,519
    Likes Received:
    12,097
    Location:
    NY
    Here are some pics of the second bench. Added a coat yesterday. Missed a few spots that I need to hit again but it's raining cats and dogs at the moment.

    I also needed to dremmel in to the bondo repair to make a notch for the seat pin....and also need to reattach the clasps.

    The bondo repair is looking better and better with each coat of teak oil. It just sort of blends in nicely with the wood.....although one leg has a bit of a white patch from the pinhole bondo I used....


    2020-08-18 12.58.45.jpg 2020-08-18 12.58.48.jpg 2020-08-18 12.58.57.jpg 2020-08-18 12.59.01.jpg
     
    mat60, Horkn, cnice_37 and 4 others like this.
  18. T.Jeff Veal

    T.Jeff Veal

    Joined:
    Oct 8, 2015
    Messages:
    26,204
    Likes Received:
    162,291
    Location:
    Country life, Ga
    That's beautiful wood and work
     
  19. LordOfTheFlies

    LordOfTheFlies

    Joined:
    Apr 5, 2019
    Messages:
    2,519
    Likes Received:
    12,097
    Location:
    NY
    Finally got around to putting the second bench together. I think this shall work just fine....except I don't know about this teak oil. The first bench has really lightened up a lot and it's already sitting under a canopy of 75ft oaks and a few huge japanese maples....so it's not even in direct sunlight for most of the day.

    Now the first bench was a bit lighter to begin with but it has gotten noticeably lighter since and I already need to touch it up before the winter comes.

    2020-11-07 12.58.42.jpg 2020-11-07 12.58.49.jpg 2020-11-07 12.58.51.jpg 2020-11-07 12.58.56.jpg

    Here's the first bench.

    2020-11-09 12.53.41.jpg
     
  20. billb3

    billb3

    Joined:
    Oct 7, 2013
    Messages:
    10,301
    Likes Received:
    53,133
    Location:
    SE Mass
    Exposure to the elements, not just sunshine, although sunshine can be an accelerator.
    When I had my sailboat I found a really good (read expensive) spar varnish with a goodly amount of UV inhibitor(s) slowed down the oxidation/greying process quite a bit. Teak cleaner and teak oil was bit more work.
    The wood bits outside was a yearly maintenance chore to keep it looking like new so I finally embraced the attractive grey patina of teak.

    edit: varnish tended to flake off in places, even in the Winter under a tarp. Spar urethane (atleast the one I tried) was really shiny and almost slippery when wet and eventually cracked and peeled and ended up looking a bit like the spar varnish at the end of the year. Hard to say which one performed better, I just liked the look of the varnish ( and teak oil) better than the "plasticky" look of the urethane.
     
    Last edited: Nov 9, 2020
    yooperdave, LordOfTheFlies and mat60 like this.