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Fixing the Whitfield side door hinge tab??

Discussion in 'Pellet Stoves, Pellet Fireplaces, Pellet Furnaces' started by don2222, Jul 14, 2018.

  1. don2222

    don2222

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    Location:
    Salem NH
    Hello
    Working on a Whitfield Advantage Plus, Which is a real challenge!
    The left side door lower hinge tab has a big cut where the bend is and it is about to fall off!
    These panels are not easy to find!
    Thanks to the new Harbor Freight Vulcan Omni-Pro 220 See 3 month wait!
    HF new line of Vulcan Welders just went on sale - Good Buy?

    Anyone else do Stove Welding?

    Pic 1 - tab with cut right at the bend - it will not last any longer!
    Pic 2 - grinding off paint for welder ground clamp
    Pic 3 - ready to weld
    Pic 4 - 4 quick welds ready for grinding!
    Pic 5 - grinding down new weld so tab will fit slot
    Pic 6 - shows tab ground down and not cut - cut is now completely repaired!
     

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    Last edited: Jul 14, 2018
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  2. don2222

    don2222

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    We found that this welder runs a little hot on thinner Guage metal on the presets. Also the left door measured 16 Guage with the Vulcan Guage tool with the bumpy Matt finished paint so to keep from blowing thru that tiny tab we choose the 18 Guage preset which is 14.2 volts and a 125 in/min wire speed and just did 4 tack welds side by side and then some grinding! Bingo it worked! See 2 Pics below
     

    Attached Files:

    Chaz likes this.