In loving memory of Kenis D. Keathley 6/4/81 - 3/27/22 Loving father, husband, brother, friend and firewood hoarder Rest in peace, Dexterday

built a few sections of deck railing this morning

Discussion in 'The DIY Room' started by ironpony, Mar 17, 2020.

  1. ironpony

    ironpony

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    A young lady my wife works with wanted to update her deck, new railings and some more steps. I fabricated some new railings for her, I will install tomorrow when it is not raining. Being I am also replacing the posts I made my life easier by making standard size sections.

    These are the spindles bronze 3/4" aluminum 32 inches long for a 39" railing, yes those are safety slip ons on my feet.

    IMG_1646.JPG

    First I set up the drill press so I could drill on edge, a shop smith is perfect for this because you can rotate the table 90 degrees and use the rip fence as a table.

    IMG_1654.JPG

    drilling the top and bottom rail, 1 1/4" deep allows a little play to adjust height

    IMG_1653.JPG


    always mark the ends in case of any variation

    IMG_1656.JPG


    assembly of railings

    IMG_1650.JPG IMG_1649.JPG

    made gate to match, I use 5/16 x 7"lags to join rails and stiles

    IMG_1658.JPG IMG_1660.JPG IMG_1663.JPG

    install it tomorrow if its not raining. Also will add pics of how to build the stair railings.
     
    Last edited: Mar 17, 2020
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  2. ironpony

    ironpony

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    I do own several shop smiths along with my other shop equipment

    1) they are handy
    2) they are cheap

    I can set up each one for a different operation and go machine to machine for each operation. I find it very handy a lot disagree say they are junk.
    Like any machine if you use it within its limitations it will do a fine job.
     
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  3. Jack Straw

    Jack Straw

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    Very nice work! I remember when shop smiths were expensive. If you can get several and set them each up that’s awesome. A friend of mine has 2 table saws, one just for dado work.
     
  4. eatonpcat

    eatonpcat

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    Nice work as always Brother!
     
  5. Monster80

    Monster80

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    That looks really great!
     
  6. bogieb

    bogieb

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    Oh, she will love that!
     
  7. basod

    basod

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    The copper in the PT will eat the ballusters over time. The ones i installed on my deck used plastic standoffs with SS screws- way easier to layout
     
  8. Smokinpiney

    Smokinpiney

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    I just finished our deck railing using this system. Took a little learnin to get it right at first but eventually went nice and smooth.

    20200329_144410.jpg 20200329_144359.jpg
     
  9. Eric VW

    Eric VW Moderator

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    Turned out great IP. :yes:
     
  10. Well Seasoned

    Well Seasoned Administrator

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  11. brenndatomu

    brenndatomu

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    IP?
    IP AWOL...
     
  12. bogieb

    bogieb

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    great job!
     
  13. Jack Straw

    Jack Straw

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    Awesome! How have you been Smokinpiney? Your daughter is growing up fast!
     
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  14. Certified106

    Certified106

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    That railing turned out awesome!
     
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  15. Smokinpiney

    Smokinpiney

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    Hey jack, we're doing well! Hope you are too! Yes it's amazing how fast they grow up. She's turning 6 this july! And my littlest piney is almost 1.5.

    2020-04-22 08.03.34.jpg
     
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  16. Jack Straw

    Jack Straw

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    That’s an awesome picture!
     
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  17. Smokinpiney

    Smokinpiney

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    I'm not trying to hijack ironpony thread. Was just chiming in saying i used the same railing balusters. Sorry buddy. ;)
     
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  18. justdraftn

    justdraftn

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    I grew up on a ShopSmith. In the late '50s my dad
    was a ShopSmith demo guy at Monkey Wards. I learned
    a lot of my wood working on the '57 Greenie sitting in the garage.
    I use it all the time on my boxes. I made 7" spindle sanding drums
    that I run on it set up as drill press w/a router chuck.
    When I came back home, I rebuilt the speed control pork chop.
    Replaced the drive belt and blew out 60yrs of dust.
    It runs like brand new. They are great machines.
    Post some pics of your SSs.

    IMG_4433.JPG
     
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  19. Eric VW

    Eric VW Moderator

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    :picard::rofl: :lol:
     
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