In loving memory of Kenis D. Keathley 6/4/81 - 3/27/22 Loving father, husband, brother, friend and firewood hoarder Rest in peace, Dexterday

Building a Workbench

Discussion in 'Hobbies and Interests' started by Garry Polmateer, Jan 30, 2017.

  1. Garry Polmateer

    Garry Polmateer

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    A lot of my recent projects have been stymied by the fact that I don't have a workbench or functional vise. I've been realizing how utterly crucial it is to have options for properly holding your work. So, I set out to build a workbench!

    I've been a big Wranglerstar fan and his bench seemed about perfect so I bought Paul Sellers' Artisan woodworking book which has details on how to build a bench. I figured I just wanted to do this once for a general purpose bench. Since I'll be working "in the round", I am designing it to be dual sided. I acquired two vintage Jorgensen vises on Ebay, so I'll have a proper front and tail setup.

    So far I have the tops done and one set of legs about a third done. Learning how to cut mortise and tenons is daunting. Once I got done with the initial plane job on the lumber (all cheap 2X stock from Lowe's), my other goal is to do the rest by hand using traditional woodworking tools. Just to up the challenge a bit, and learn new skills. I consider myself a "hack" at woodworking, but hopefully a good bench and upgrading my skills and tools I can progress beyond that!

    IMG_7435.jpg
    Wood acquired! Total lumber bill was about $140

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    Laminating one of the bench tops

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    Getting things squared up, and learning how to adjust and use a hand plane.

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    First mortises cut with a hammer and chisel

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    First tenon fitted. A "haunched tenon". I need to tweak the fit a bit to get it more flush, but overall a good start. Only 3 more of these and 4 more regular tenons to go!

    My plan is to keep updating this thread with progress. If anyone's build a bench like this or has any tips let me know!
     
  2. Canadian border VT

    Canadian border VT

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    nice bench gary! mine was I just take a pic later
     
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  3. JIMBETHYNAME

    JIMBETHYNAME

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  4. fishingpol

    fishingpol

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    Looking good. I'll be watchin' this one.
     
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  5. brenndatomu

    brenndatomu

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    Nice set of bar clamps ya got there!
    Been watchin some New Yankee Workshop have we? ;) :thumbs:
     
  6. yooperdave

    yooperdave

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    I guess my workbenches are nothing more than folding card tables compared to what you're building!

    I don't worry about what goes on top of my benches or dripping glue, paint, poly, oil, stain, whatever. I just wipe it up when I'm done.

    I have 2X6 for the work surface and 2X4 frame and legs to hold everything up. (I think they came in at under $20.)
     
  7. Garry Polmateer

    Garry Polmateer

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    I have been adding a few more clamps to every Amazon order, the orange ones are Jorgensen heavy clamps, something like $15-$20 apiece. No New Yankee workshop here (or any TV), but I have been watching the Wranglerstar youtube channel, he does a series called "poor man's workbench".

    Garry
     
  8. Garry Polmateer

    Garry Polmateer

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    IMG_7598.JPG Today's lesson: I really need a mortise gauge and a gents saw. But, progress was made!

    IMG_7594.JPG IMG_7597.JPG
     
  9. Boogeyman

    Boogeyman

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    Are those Doug fir 4 x 4 legs? I just used some a workbench also and loved them, I was very happy I went with them over treated 4 x 4s
     
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  10. Garry Polmateer

    Garry Polmateer

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    Yup, douglas fir!
     
  11. Garry Polmateer

    Garry Polmateer

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    IMG_7613.JPG Not a ton of progress today. But I did get the glue up done for the aprons. Tomorrow it is back to hacking mortises for the 2nd set of legs.
     
  12. Boogeyman

    Boogeyman

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    It's looking great! Keep up the good work!
     
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  13. Jack Straw

    Jack Straw

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    Very nice work! Keep us updated.
     
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  14. B_Williams

    B_Williams

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    Awesome. I've recently gotten into woodworking and am thinking about basement workshop organization and building a good bench for assembly and working.

    What made you decide on this design vs some of the others? Just wondering. I'm thinking some version of a Paulk bench on wheels will be in my future.
     
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  15. papadave

    papadave

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    Nice job Gary.
    Just don't use as much glue as Cody does. :hair:
    Little beads of glue squeezeout is just about perfect, not gobs and having it pour out of the joints. :picard:
    Nice clamp investment ya' got there.
     
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  16. Garry Polmateer

    Garry Polmateer

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    I wanted a bench that would work well for hand crafting which means lots of chisel work. Wanted a lot of mass, tool well, and two vises. This design had a lumber bill of about $150, and It had enough complexity to learn a few things. After the initial planing, everything has been done by havd with saws and chisels.

    Got the final lamination done today fwiw! This is the base pf the tool well.
     
  17. Garry Polmateer

    Garry Polmateer

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  18. Garry Polmateer

    Garry Polmateer

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    IMG_7628.JPG IMG_7627.JPG Cut the rest of the leg parts and got 1st legs glued up!
     
  19. HDRock

    HDRock

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    Take pride in that buddy:thumbs:
     
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  20. papadave

    papadave

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